{"id":8153,"date":"2024-03-26T11:56:43","date_gmt":"2024-03-26T10:56:43","guid":{"rendered":"https:\/\/www.sophim.com\/?p=8153"},"modified":"2024-08-20T16:40:10","modified_gmt":"2024-08-20T14:40:10","slug":"distillation-cosmetics-green-chemistry","status":"publish","type":"post","link":"https:\/\/www.sophim.com\/en\/distillation-cosmetics-green-chemistry\/","title":{"rendered":"Distillation, an essential process for the production of cosmetic ingredients."},"content":{"rendered":"<h2><span style=\"font-weight: 400;\">Distillation in the production of olive squalane<\/span><\/h2>\n<p><b>Squalane is a stable derivative of squalene<\/b><span style=\"font-weight: 400;\">, a molecule naturally present in many living organisms, both animal and plant. In humans, it is found in various layers of the dermis and epidermis. This emollient, with its multiple galenic applications, is a component of many beauty products (milks, serums, creams, gels, makeup, hair solutions, etc.). Valued for its non-comedogenic properties, squalane penetrates the skin and forms a non-occlusive film designed to limit moisture loss and maintain hydration.<\/span><\/p>\n<p><a href=\"https:\/\/www.sophim.com\/en\/phytosqualan-natural-emollient-for-cosmetic-formulations\/\"><b>Phytosqualan<\/b><\/a> <span style=\"font-weight: 400;\">is a plant-based squalane <\/span><b>obtained from the unsaponifiable fraction of olive oil<\/b><span style=\"font-weight: 400;\">, composed of 70% squalene. Distillation is crucial in its extraction and purification process.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span style=\"font-weight: 400;\">The traditional distillation process to separate elements<\/span><\/h3>\n<p><b>Distillation leverages the boiling point differences<\/b><span style=\"font-weight: 400;\"> of various molecules to separate them:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>A liquid mixture is heated <\/b><span style=\"font-weight: 400;\">in a specific container until at least one of the components boils and transforms into vapor, while the other components do not reach their boiling points.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>The component that boils is vaporized<\/b><span style=\"font-weight: 400;\">, transitioning from a liquid to a gaseous state.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>The vapor moves to a condenser<\/b><span style=\"font-weight: 400;\"> and returns to a liquid state, in a process known as condensation.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>The condensed liquid, called distillate<\/b><span style=\"font-weight: 400;\">, is collected separately. The liquid that did not vaporize is also collected and forms the distillation residue.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>The process can be repeated<\/b><span style=\"font-weight: 400;\"> to purify the distillate or separate other components from the original mixture.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">This seemingly simple method has been refined over the centuries for increased precision and efficiency.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The first devices invented operated on the principle of <\/span><b>batch distillation<\/b><span style=\"font-weight: 400;\">, like stills used for producing spirits or essential oils. The mixture is loaded once into the device, and the components are distilled. If extracting multiple molecules, temperature must be constantly adjusted, and the device reloaded after each distillation cycle.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In <\/span><b>continuous distillation<\/b><span style=\"font-weight: 400;\">, the distillation apparatus is fed non-stop. This setup offers great precision with a constant temperature. The productivity gain is significant, as this system operates continuously, reducing energy consumption. Multiple consecutive systems working continuously can extract different components.<\/span><\/p>\n<p><b>Vacuum distillation<\/b><span style=\"font-weight: 400;\"> lowers the boiling point of the mixture by reducing pressure. This method has numerous benefits: it preserves quality by reducing thermal degradation, allows distillation of low-volatility products, and saves energy&#8230;<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This process, which appears very simple at first glance, has been refined over the centuries to become more precise and efficient.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h3><span style=\"font-weight: 400;\">A highly technological distillation process<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Our raw material, upcycled from refining olive oil, consists of 90% saponifiable compounds and 10% unsaponifiable compounds. Squalene, essential for squalane production, is found in the unsaponifiable portion.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The first step in producing Phytosqualan is <\/span><a href=\"https:\/\/www.sophim.com\/en\/esterification-a-process-compatible-with-green-chemistry\/\"><b>the esterification process<\/b><\/a><span style=\"font-weight: 400;\">, which involves combining the saponifiable compounds with an alcohol (glycerol) to make them heavier. The resulting molecules, called triglycerides, are heavier than the unsaponifiable compounds. The esterification product thus contains new heavy elements (triglycerides) and lighter molecules (squalene, vitamin E&#8230;).<\/span><\/p>\n<p><b>Distillation then separates the heavier triglycerides from the lighter unsaponifiable fraction<\/b><span style=\"font-weight: 400;\">, which is <a href=\"https:\/\/www.sophim.com\/en\/squalane\/\">used to produce squalane<\/a>.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">At Sophim, we use <\/span><b>the principle of continuous vacuum distillation<\/b><span style=\"font-weight: 400;\">. The esterification product feeds an industrial distillation apparatus that vaporizes molecules of interest in the production of Phytosqualan, while the heavier molecules (triglycerides, sterols, paraffins&#8230;) remain liquid. At the end of the distillation process, we obtain a distillate highly concentrated in squalene. The distillation residue consists of olive triglycerides. This by-product is utilized in other activities.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"font-weight: 400;\">Distillation: a process compatible with green chemistry<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Molecular distillation offers<\/span><b> numerous advantages <\/b><span style=\"font-weight: 400;\">that benefit the quality of our products and our environmental commitments. The contact time at high temperature ranges from 10 to 15 seconds. This very short duration helps preserve the integrity of the molecules used in the production of plant-based squalane: the distillate obtained is of superior and consistent quality. At Sophim, we pay close attention to every step of production to provide you with cosmetic ingredients that are increasingly environmentally friendly. Molecular distillation adheres to the principles of green chemistry:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Energy savings<\/b><span style=\"font-weight: 400;\"> through a continuous and vacuum distillation process, compared to batch processes.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>An upcycling approach<\/b><span style=\"font-weight: 400;\">, with the valorization of olive triglycerides in other oleochemical sectors.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>The use of bio-based<\/b><span style=\"font-weight: 400;\">, renewable, and biodegradable reactants, products, and by-products.<\/span><\/li>\n<\/ul>\n<p><b>A solvent-free <\/b><span style=\"font-weight: 400;\">purification process, involving non-hazardous and non-toxic raw materials.<\/span><\/p>\n<p>&nbsp;<\/p>\n<h2><span style=\"font-weight: 400;\">Sophim, producers of natural cosmetic ingredients<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Our <\/span><a href=\"https:\/\/www.sophim.com\/en\/emollient\/\"><span style=\"font-weight: 400;\">emollients<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/www.sophim.com\/en\/texturing-agents\/\"><span style=\"font-weight: 400;\">texturing agents<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/www.sophim.com\/en\/fixiating-agents\/\"><span style=\"font-weight: 400;\">fixing agents<\/span><\/a><span style=\"font-weight: 400;\">, and <\/span><a href=\"https:\/\/www.sophim.com\/en\/vegetable-oils\/\"><span style=\"font-weight: 400;\">cosmetic vegetable oils<\/span><\/a><span style=\"font-weight: 400;\"> are based on a rigorous selection of natural raw materials, partly sourced from the circular economy, and a continuous improvement of our production processes to reduce our environmental footprint. Discover innovative natural cosmetic ingredients, produced in France and Spain in an eco-responsible manner, with a wide range of references certified by COSMOS NATURAL, COSMOS ORGANIC, NATRUE, and HALAL. Since 1996, we have been supporting committed cosmetic brands that share our values and commitments! Are you looking for a sustainable partner to develop a range of innovative cosmetic products that are respectful of health and nature? Contact our teams by phone at (+33)4 92 33 17 17, or <\/span><a href=\"https:\/\/www.sophim.com\/en\/contact\/\"><span style=\"font-weight: 400;\">send us a message online<\/span><\/a><span style=\"font-weight: 400;\"> in our Contact section.<\/span><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Distillation in the production of olive squalane Squalane is a stable derivative of squalene, a molecule naturally present in many living organisms, both animal and plant. In humans, it is found in various layers of the dermis and epidermis. This emollient, with its multiple galenic applications, is a component of many beauty products (milks, serums, [&hellip;]<\/p>\n","protected":false},"author":26,"featured_media":8154,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[19],"tags":[],"class_list":["post-8153","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Distillation in Cosmetics | Sophim<\/title>\n<meta name=\"description\" content=\"Distillation in the manufacturing of cosmetic ingredients: discover a proven chemical process that upholds the principles of green chemistry!\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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